· How does one design a machine with these magnets?

· Do they have to be smashed and aligned to work?

· Or should they be used the way they are?

· How much flux density do these magnets have, in other word, can they give out any power when used in the generator design?

· Can different magnet types be used on one machine? As this magnets are picked randomly in the rural area.

2.3.3 Rotor Disk

A cylindrically shaped rotor is preferred as it allows the proper distribution of flux over the armature surface as the field coils are spread over the periphery of the cylindrical rotor. Hence, a brake plate from an old car like the one in figure 2.6 will be used as the rotor in this design to hold and house the magnets.

2.3.4 Distribution cables

All the cabling that will be required in the construction of the wind generator was found in an old car in the village [See figure 2.7].

2.3.5 Artist impression of the wind turbine

Figure 2.8 below shows the artist impression of the wind generator designed exclusively for Ga-Rampuru village.

Figure 2.8 Ga-Rampuru wind generator

The following chapters describe the steps taken by the author to investigate the performance of a synchronous permanent magnet machine constructed using recyclable loudspeaker magnets.

Chapter 3. Generator Design

3.1 A brief background

This chapter will detail a simple procedure undertaken to design the wind generator from recyclable materials. Permanent magnet machines are preferred for this application as they reduce the excitation losses significantly and hence a substantial increase in the efficiency of the machine. In addition, permanent magnet machines are simple to construct and maintain ^[10] .

The most common wind turbine systems are three blades rotating on a horizontal axis coupled to an alternator to generate electricity, which could be used to for battery charging. For a picture of a typical basic wind turbine system refer to figure 2.1 in chapter 2.

A normal two- pole synchronous permanent magnet generator will be designed and its performance will be analysed. Then recyclable loudspeaker magnets found in the rural area of Ga-Rampuru village will be used to substitute the standard commercial magnets in the generator. The performance of the new generator will be analysed to understand the effect of the loudspeaker magnets on the generator performance.

For this investigation, matching the refrigerator load in chapter 1 will not be a priority.

This chapter will start with outlining the desired generator specification and then the generator will be designed thereafter. To design the generator the permanent magnet properties will be discussed to understand their effect on the generator performance and losses due to these magnetic materials will also be investigated. And then, all the variables that are necessary to construct and design a generator geometry will also be discussed.

Throughout this thesis the generator performance will be tested under no-load conditions.

3.2 Generator specifications

In this thesis, a generator with the following specifications will be designed and modelled in FEMM, a finite element package:

· Output power = 36W @ 12V

· Number of phases = 3

· Number of poles = 2

The choice of the above dimensions of the generator was influenced by the following consideration:

·Induced output voltage, 12V is standard voltage that is used in many applications. For example it is suitable to charge a battery. Batteries are suitable to power a wide range of rural appliances and instruments especially in remote areas of South Africa ^[11] .

·The generator must be easily assembled and manufactured so that the rural artisans with little training can be able to assemble this generator.

The following design procedure will be followed:

1. A simple two-pole synchronous permanent magnet generator will be designed using available standard commercial magnets such as ceramics, alnicos and rare-earth magnets.

2. The effects of the above magnets on the performance of the generator will be investigated.